PRODUCT INFOMATION

Automobile Related Equipment

Finishing equipment for post-processing of aluminum castings

Beer & Liquid Related Equipment

Other Equipment

 

Automobile Related

Each machine of finishing equipment

Cutting and deburring machine link systemCutting and deburring machine link system for deburring and finishing of aluminum castings. The deburring machine employs a specialized diamond tool on a high-rigidity, high-speed spindle developed by Shiga Yamashita to achieve high-speed and highly efficient deburring and finishing.
Features
Cutting and deburring machine employing the complete Shiga Yamashita developed high-rigidity link system.
Movement on six or more axes provides flexibility to accommodate cutting and deburring of a wide variety of castings.
Shiga Yamashita has, what only a manufacturer of post-processing equipment can offer: a vast range of expertise, available to realize high levels of both utility and durability in its equipment.
Structure
Shiga Yamashita’s high-speed spindle enables speeds of 20,000 – 25,000 rpm.
The horizontal rotational axis has a function that eliminates backlash.

Jig unit4-axis link system
Cutting unit2-axis link system
Cutting typePrimary cutting axis, enables high-speed spindle use
Control panelSpace-saving design
ConsoleGeneral purpose console

Specialized cutting equipment

Equipment for removal of sprues, dams , risers, flow-offs, and gates following casting by cutting with a toothed saw. High-speed cutting technology developed by Shiga Yamashita is employed to realize hitherto unknown cutting performance. The equipment provides for recovery and separation of filings produced by the cutting process, and is able to accommodate a wide variety of castings.
Features
Design specialized for removal of casting dams ensures extremely compact equipment.
An inverted baseplate jig enables use of a sealed structure in the design, preventing scattering of particles from the cutting process, and dramatically reducing noise.
Structure

Jig unitBaseplate inversion system
Cutting unitRaised and lowered on single axis
Cutting methodLinear movement
Control panelSpace-saving design
ConsoleGeneral purpose console

Specialized deburring machine

Equipment for deburring and finishing of aluminum castings. The equipment employs a diamond tool on a high-rigidity, high-speed spindle developed by Shiga Yamashita specifically for deburring machine to facilitate high-speed and highly efficient deburring and finishing.
Features
Design specialized for linear deburring ensures extremely compact equipment.
Designed for deburring of cylinder heads in mass production applications.
Structure

Jig unitSpecialized jig
Cutting unitTri-axis orthogonal (A and B axis options available)
Cutting methodHigh-speed spindle
Control panelSpace-saving design
ConsoleGeneral purpose console

Specialized casting sand removal equipment

Equipment used to break up and remove casting sand cores and outer molds from aluminum castings using a hammering and vibrating action. The sealed structure of the equipment is designed to mitigate the problem of dust and noise.
Features
Design specialized for casting sand removal ensures extremely compact equipment.
Superior ease of maintenance.
Structure
The drive unit employs a servo link configuration for positive transmission of vibration through accurate positioning.
Improved sealing prevents ingress of dust and sand to reduce noise and duct problems.

Jig unitLinked retractable (accommodates work carriers)
Hammer unitLink raised and lowered
Hammer typePneumatic
Control panelSpace-saving design
ConsoleGeneral purpose console

Inverted casting sand removal equipment

Equipment used to break up and remove casting sand cores and outer molds from aluminum castings using a hammering and vibrating action. The sealed structure of the equipment is designed to mitigate the problem of dust and noise.
Features
Equipment for products such as GDC castings having large volumes of mold sand and risers.
Removal of sand is dramatically improved by placing the risers on the bottom during hammering.
Structure
The drive unit employs a servo link configuration for positive transmission of vibration through accurate positioning.
Improved sealing prevents ingress of dust and sand to reduce noise and duct problems.

Jig unitInverted link system
Hammer unitRaised and lowered pneumatically
Hammer typePneumatic
Control panelSpace-saving design
ConsoleGeneral purpose console

High-speed vibration casting sand removal equipment

Equipment used to break up and remove core molds from aluminum castings using high-speed vibrating action. Surpasses the concept of the conventional knock-out sand removal equipment.
Features
Strong vibration is applied to the casting by a vibration motor to break up and discharge core molds. The use of this system facilitates a significant increase in the efficiency of sand removal.
Structure
A unique high-acceleration vibration method developed by Shiga Yamashita is employed to apply strong vibration to the work to remove the sand.
Fully automatic loading and unloading.

Mold-breaking casting sand removal equipment

Equipment used to break up and remove sand molds from aluminum castings using a unique pneumatic mechanism. The sealed structure of the equipment is designed with the work environment in mind to mitigate the problem of dust and noise.
Features
Designed to break up and remove outer sand molds from aluminum castings and pass only the casting onto the next process. Heat treatment following sand removal may be reduced by using this equipment in combination with a high-speed vibration machine in the next process.
Structure

Trimming press machine

This single unit enables removal of waste from multiple surfaces and from a number of different models.
Structure
The drive unit employs a servo link configuration to improve sealing and prevent ingress of dust and sand.
Press torque control is achieved with a servomotor link to accommodate and permit control over a range of burr thicknesses.
The blade indexing mechanism accommodates the top and bottom surfaces and a number of different models, and thus enables multiple press operations within the time cycle.
The space-saving design ensures a compact configuration.

Blade unitServo link raised and lowered
Jig unitRetractable
Clamping unitAuto clamping
Control panelSpace-saving design
ConsoleGeneral purpose console

Work carrier

High-speed transfer equipment optimized for precision transfer of heavy items under dusty conditions. Incorporates Shiga Yamashita’s own servo control and controller system.
Structure
The up-down drive employs a servo link configuration to improve sealing and prevent ingress of dust, sand, and filings.
A servo-driven rack and pinion configuration employed for horizontal movement allows high-speed with precise stopping.
The space-saving design ensures a compact configuration while enabling transfer of heavy items.

An example of a finishing equipment line

Cutting + deburring finishing line

For removal of casting dams and associated deburring on aluminum castings. The use of Shiga Yamashita’s unique Link System provides a high degree of flexibility permitting handling of castings produced by any method, provided that the casting sand has first been removed from the work. The equipment is the culmination of Shiga Yamashita’s exhaustive experience in post-processing, and as such incorporates high-rigidity, high-durability, superior utility, and a wide variety of optional functions, together with dramatically reduced maintenance requirements. For use within other equipment.
Internal machine:Cutting and deburring machine link system

Casting sand removal, cutting, and finishing line

For removal of casting sand, casting dams, and associated deburring of heavy castings characteristically employing large amounts of core sand in the casting process. The equipment is focused on sand removal, and removing the sand without a sand-baking heat treatment process. The process of removing casting dams and deburring employs Shiga Yamashita’s unique Link System to achieve a dramatic consolidation of functions.

a:Inverted casting sand removal equipment
b:High-speed vibration casting sand removal equipment
c:Cutting and deburring machine link system

Fully automatic finishing line

An integrated fully automatic high-spec line for removal of casting sand, casting dams, and associated deburring. Shiga Yamashita is able to offer what can only be offered by a specialist manufacturer, an optimum proposal based on the relevant casting product and the requirements of the customer.

a:Specialized deburring machine
b:Trimming press machine
c:Specialized cutting equipment
d:Specialized casting sand removal equipment

Casting sand removal and cutting line

A compact line for removal of casting sand and casting dams. Primarily for low-pressure castings such as cylinder heads, the compact configuration is focused on mass production and can also accommodate short cycle times.

a:Specialized casting sand removal equipment
b:Specialized cutting equipment

Deburring finishing line

A compact deburring finishing line primarily for low-pressure castings such as cylinder heads. The compact configuration is focused on mass production and can also accommodate short cycle times. Used as post-processing of D (Casting sand removal and cutting line).

a:Specialized deburring machine

Engine washing equipment

General purpose jet-type engine cleaning equipment

Washing equipment for removal of cuttings and filings following machining of items such as automobile cylinder heads, cylinder blocks, and transmissions.
Features
A completely new type of washer employing an overhead conveyor.
Configured for washing and draining in separate tanks.
The need for conventional targeted washing is eliminated by the effective switching between jet washing, direct impingement washing, and rapid drainage, thereby enabling use with a wide range of work-pieces.
Shiga Yamashita is able to provide the optimum washing system through a combination of models, time cycles, and washing accuracy.
※ Ten related patents have been granted.
Option specification
This innovative unit performs locally targeted washing and blowing within a preset cycle time by inserting a numerically controlled nozzle in crucial processed holes.

Effect of the combination of Spurt-Flow Wash and Quick Drain achieved high quality washing results only by Flexible Type washing nozzle which attain large flow-rate with low pressure. This large size bore nozzle also solved clogging problem which used be one of the biggest issue.
This gate locates at the bottom of washing station in order to discharge dirty fluid very quickly to the bottom tank. This gate operates (open/close) during washing cycle, and quick draining prevent foreign objects from sticking onto the work again. Dirty fluid discharged to the bottom tank will be transferred to Rotary Filtration unit.
Flexible Type Jig moves and rotates very quickly and accurately by servo-motor driving unit. Optimum position, movement speed and waving motion can be set easily by teaching operation.
Flexible Type Jig moves and rotates very quickly and accurately by servo-motor driving unit. Optimum position, movement speed and waving motion can be set easily by teaching operation.
The biggest advantage of our Air-blowing system is to utilize Blower Fan which produces powerful air current together with pin point compressed air blow nozzle. Air current blows off the water removed by compressed air nozzle. Comparing with conventional blowing system only with compressed air nozzle, our system achieved much higher draining effect. Employing air circulation system by Blower Fan, lower noise, lower running cost with less air consumption have been achieved.
OUTLINE SPEC FOR FLEXIBLE TYPE WASHING MACHINE

CYCLE TIME & ST QUANTITYWe can respond flexibly by user spec.
BASE WASHING PRESSURE & FLOW8〜10MPa×1000L/min
FILTRARION SYSTEMROTARY FILTRATION TYPE (CIGA)
WORK TRANSFER TYPELODER TRANSFER SYSTEM (CIGA)
WORK DELIVERYCONVEYOR(We can respond flexibly by user spec)
LAYOUTWe can respond flexibly by user spec. Please consult.
SYSTEM CONTROLLERSYNC-21A・PLC functional standard built-in (CIGA)
SERVO MOTORY.E(Please consult to charge of our company about detailed spec)

Hybrid-type engine cleaning equipment

Washing equipment for removal of cuttings and filings following machining of items such as automobile cylinder heads, cylinder blocks, and transmissions.
Our revolutionary washing/blowing equipment allows you to perform washing, draining and air-blowing with a single machine unit.
Features
The small space saving equipment allows you to perform washing and blowing within the same limited space. The high-precision washing function makes full use of jet washing and quick draining capabilities, and the blowing function makes full use of the air volume and flow rate provided by the blower fan. Our innovative equipment also excels in noise suppression and energy saving.

A. FLEXIBLE TYPE WASHING NOZZLE
B. QUICK DLAIN DAMPER
C. JIG ROTATION UNIT
D. HYBRID TYPE BLOWING SYSTEM
※ Ten related patents have been granted.

Hybrid-type engine cleaning equipment for large work

Washing blowing equipment for large-scale work such as trucks and ship’s engine.
※ Please contact us for specs.

Finishing equipment line for setting by hand

Flexible-type finishing equipment for FC casting work

We have developed finishing equipment for multiple types of cast iron materials.
<Equipment component example>
・Sand Removal Equipment
・No.1 Deburring Machine /No.2 Deburring Machine
・Palette change system

Beer & Liquid Related

Small keg washing and filling equipment


Brand new Keg Washing/Filling machine for micro breweries have benn completed and launched. This machine is equipped with newly developed sensors and control system which achieved outstanding level of quality.
Features

  1. A compact single-head design for washing and filling kegs.
  2. Designed and manufactured to suit individual customer requirements.
  3. Local manufacturing enables satisfying even higher quality requirements, and follow-up services are always close at hand.
  4. Designed to handle barrels of 7 – 30 liter capacity, 120KPH
  5. It takes about 80 seconds for keg washing and 80 seconds for keg filling. Greatly improved efficiency over manual handling systems.
  6. We are fully equipped to provide after-sales service. You can rely on us when you need repairs as we manufacture almost all of our parts ourselves.

To monitor and control whole Washing & Filling process.
Operator can check and analyze past events using varieties of traceability function.
Liquid Flow Sensor trace flow rate graph which tells washing condition of the keg.
Remote-maintenance function enables to be checked and monitored from outside.
Sophisticated analyzing function helps inves-tigation for trouble cause.
Keg is correctly set to the Head by Keg Neck direct Clamping.
Latest model of Electromagnetic Flow Meter is equipped and beer volume is automatic-ally set by keg size change.
Much less beer loss comparing ordinal Full-Fill system.
Automatic On-Off Valve for utilities.
Simple structure and Easy maintenance.
Valve position can be seen and checked from outside.
Diaphragm type structure makes lifetime long-er by preventing seal damage caused from scale object.
Keg is correctly set to the Head by Keg Neck direct Clamping.
Simple structure and Easy maintenance.
Washing & Filling Heads are kept clean due to no clamp cylinder unit above heads.
Due to new clamping structure which clamps directly to keg neck, more stable keg clamping is achieved comparing ordinal clamp system, especially for damaged kegs.
Keg is correctly set to the Head by Keg Neck direct Clamping.
Simple and compact structure and Easy maintenance.
Smaller size diaphragm makes seal lifetime longer. especially for damaged kegs.
To detect and monitor flow rate of washing liquid.
Monitoring by this sensor ensures sufficient washing and sterilization for the kegs.
Auto-Offset and Auto-gain function require no adjustment.
Longer lifetime is achieved due to stronger detection part.

Inquiry about beer keg-washing & keg-filling equipment:+8180-5364-7706 (person in charge:Yasuda)

Automatic keg washing and filling equipment


We have developed a new automatic equipment. Customizable to suit individual customer requirements.

Rotary keg washing and filling equipment

A space-saving design for rotary washing and filling draft beer kegs.
Customizable to suit individual customer requirements.
Local manufacturing enables satisfying even higher quality requirements, and follow-up services are always close at hand.
Incorporates a variety of inspection mechanisms and sophisticated self-diagnostic functions.

BAG IN BOX


Equipment used to fill already boxed bags with liquid.
Designed and manufactured to suit the liquid used and the conditions of the installation.

Other Equipment

Soot extraction systems

Soot extractors for waste gas heat exchangers in marine engines.

Pneumatic transportation equipment

Vacuum transportation equipment for powders and granular materials.

Urban refuse incineration and processing equipment

Equipment fitted to incineration and processing equipment.